Current Issue : October-December Volume : 2021 Issue Number : 4 Articles : 5 Articles
We propose a design method of asymmetric double freeform surface lens for an integrated LED automobile headlamp and develop an integrated LED automobile optical system. A single asymmetric double freeform surface lens is designed to redistribute rays emitting from the light source for realizing both low and high beams. Moreover, a freeform surface reflector is used to improve the energy efficiency of high beams. The prism placed in the optical path can suppress chromatic dispersion on the edge of the target plane. Simulation and experimental results show that the illumination values and color temperature of the key points can fully meet the requirements of United Nations Economic Commission for Europe vehicle regulations (ECE) R112, 48, and 128. The volume of the whole optical system comprised of freeform surface elements is smaller than that of the low beam system of a traditional headlamp, resulting in saved space, in which other electronic devices can be installed for the safety of the driver, which indicates that the proposed method is practical in the field of automobile lighting....
The hydraulic bulging technology of tubes can provide hollow parts with special-shaped cross sections. Its manufacturing process can effectively improve material utilization and product accuracy and reduce the number and cost of molds. However, the hydraulic bulging process of parts is very complicated. The size of the tube blank, the design of the loading route, and the forming process parameters will have an effect on the molding quality. Closed tubular torsion automobile beam is considered as the research object to study hydraulic bulging die design and optimize forming process parameters. CATIA software is used to design torsion beam product structure and hydraulic bulging die. AMESim software is employed to design hydraulic synchronous control system for cylinders on both sides of the hydraulic bulging die. Mathematical control model is established and verified in Simulink software. DYNAFORM software is applied to conduct numerical simulation of hydraulic expansion. The supporting pressure, molding pressure, friction coefficient, and feeding quantity are taken as orthogonal experiment level factors. Maximum thinning and maximum thickening rates are taken as hydraulic pressure expansion evaluation indexes to complete the orthogonal experiments. Main molding process parameters are analyzed via orthogonal experiment results and optimized by employing the Taguchi method. Optimal hydraulic bulging parameters are obtained as follows: supporting pressure of 20 MPa, molding pressure of 150 MPa, feeding quantity of 25 mm, and friction coefficient of 0.075. Simulation analysis results indicate that the maximum thinning rate is equal to 9.013%, while the maximum thickening rate is equal to 16.523%. Finally, the design of hydraulic bulging die for torsion beam was completed, and its forming process parameters were optimized....
The control arm is an important transmission and guidance device in the Macpherson suspension system, which has an important impact on the ride comfort, operation stability, and safety of the vehicle, so it is necessary to study the structural performance of the control arm. In this paper, based on neural network control model, finite element analysis, and fatigue analysis theory, the strength, stiffness, and dynamic and fatigue performance of the control arm are studied and analyzed. Taking the ground contact force of the tire as the input condition, the static analysis of the front suspension is carried out, and the boundary condition of the load of the control arm is extracted. The finite element strength of the control arm is calculated in the OptiStruct solver under the conditions of uneven road, braking, and turning. At the same time, the longitudinal stiffness and lateral stiffness of the control arm are analyzed. The simulation results show that the control arm has better strength and stiffness performance....
The application of Internet of Things technology in the construction of smart city traffic system is the inevitable choice of smart city traffic system to promote the development of road traffic in the process of urban development. First of all, the traffic in the city, on the basis of the research background and significance, research on the Internet of Things, and wisdom of the construction of the urban traffic are summarized and analyzed; secondly, on the basis of requirement analysis and feasibility analysis, combined with the principles and goals of the construction of the system, the establishment of the model of urban traffic based on Internet of Things and the city’s architecture based on Internet of Things intelligent urban traffic system and design are put forward. Finally, an improved ant colony algorithm is proposed in the aspect of system optimal path algorithm, and its superiority is verified. The results show that complementary networks can significantly improve the robustness of networks. These conclusions provide a theoretical basis for the construction of smart city public transport network traffic scheduling and provide model support for the operation and management of smart city public transport....
In the present study, Moldflow® software is applied to simulate the injection molding of automobile instrument light guide bracket and optimize the injection gate position. In this regard, Taguchi orthogonal experimental design is adopted, and five processing parameters, the mold temperature, melt temperature, cooling time, packing pressure, and packing time, are considered as the test factors. Moreover, volume shrinkage and warping amount are considered as quality evaluation indices. Then range analysis and variance analysis are carried out to obtain the optimal combination of molding parameters with the volume shrinkage rate and the warpage amount.Thegrey correlation analysis was used to analyze the test results and obtain the optimal combination of volume shrinkage rate and amount of warping. Based on the performed simulations, it is found that the maximum volume shrinkage rate and the maximum amount of warping in the optimal design are 6.753% and 1.999 mm, respectively. According to the optimal process parameters, the injection molding of the automobile instrument light guide bracket meets the quality requirements....
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